Custom Sheet Metal Components & Precision Parts

Custom Sheet Metal Components Ready for Assembly

Build-to-print brackets, panels, enclosures, frames, and subassemblies with DFM support from prototype to production.

PDF, DXF, DWG and STEP files accepted · NDA available

ISO 9001:2015
Manufacturing
Since 2013
Prototype to
Production
Engineering
DFM Review

We review materials, tolerances, bends, welds, hardware and finishes before quotation.

Custom Sheet Metal Components

One team from drawing review to final inspection

Components Built Around Fit and Function

Components Built Around Fit and Function

A sheet metal part must match more than its overall dimensions. Mounting holes must align, bends must provide clearance, and fasteners must face the correct direction.

Brackets &
Mounting Plates

Panels &
Machine Guards

Enclosures &
Chassis

Cabinets &
Housings

Welded Frames

Finished
Subassemblies

Built to the approved drawing revision, with critical interfaces and visible surfaces confirmed before production.

Connected Processes Managed by One Team

Simple parts may only require cutting, deburring, and bending. Complex assemblies may also require welding, hardware, finishing, inspection, and assembly.

Connected Processes Managed by One Team

Cut & Form

Sheet and tube laser cutting, turret punching, CNC bending, and metal stamping.

Weld & Machine

TIG, MIG, spot and laser welding, supported by CNC milling and turning.

Hardware & Assembly

PEM insertion, riveting, purchased components, and final subassembly.

Finish & Inspect

Surface preparation, plating, coating, printing, dimensional inspection, and packing.

One TZR project team controls the drawing revision, production sequence, finish instructions, and quality requirements.

Materials and Finishes Selected for the Application

Material selection affects strength, weight, corrosion resistance, forming, welding, appearance, and price.

Carbon & Galvanized Steel

Strong, cost-effective options for frames, brackets, cabinets, and structural parts.

Stainless Steel

304 and 316 for exposed, clean, or corrosive environments.

Aluminum

5052 for formed parts; 6061 for components with machined features.

Finishing Options

Powder Coating • Anodizing • Zinc Plating • Passivation • Brushing • Bead Blasting

Materials and Finishes Selected for the Application

Material and Finish Work Together

Threads, grounding points, mating surfaces, welds, and tight fits may need masking or extra preparation.

Manufacturing Risks Found Before Production

Small drawing details can cause cracked bends, distorted weldments, inaccessible tooling, coating interference, or difficult assembly.

Manufacturing Risks Found Before Production

Bends & Corners

Radius, material thickness, bend reliefs, and tool access.

Holes & Hardware

Edge distance, bend clearance, insert type, and installation direction.

Welds & Tolerances

Welding access, distortion control, and critical tolerance chains.

Finishing & Assembly

Coating buildup, masking, mating surfaces, and assembly clearance.

1
Identify the Risk
2
Explain the Impact
3
Suggest a Practical Fix

We do not change controlled dimensions, materials, or functional requirements without your approval.

Prototype Builds That Support Production Decisions

Prototype Builds That Support Production Decisions

Confirm fit, function, assembly, and appearance before committing to volume production.

Prototype

Validate geometry and assembly.

Bridge Production

Support launch and early demand.

Repeat Production

Lock approved files and process notes.

As volumes grow, TZR reviews nesting, fixtures, tooling, and batch sizes to reduce unit cost.

Inspection Focused on Critical Features

Inspection follows the features that affect function, fit, and assembly.

First-Article Inspection

Verify the approved revision before repeat production.

Critical Dimensions

Check mounting patterns, angles, hardware positions, and mating surfaces.

Inspection Records

Material certificates, dimensional reports, and traceability are available when agreed.

Inspection Focused on Critical Features
ISO 9001:2015 QUALITY SYSTEM

Inspection methods are selected for the part geometry and drawing requirements.

Control Cost Without Removing Necessary Quality

Material, bends, welds, tolerances, finishing, inspection, and order volume all affect the final quotation.

Control Cost Without Removing Necessary Quality
Prototype
Repeat Batch
Higher Volume

Standardize Where Possible

Standard material thicknesses and common hardware can improve availability and reduce setup cost.

Simplify Noncritical Features

We may suggest practical changes to noncritical tolerances, bends, welds, or sheet nesting.

Match the Process to Volume

Laser fabrication suits prototypes. Fixtures or stamping may reduce unit cost as demand grows.

Engineering principle

Every recommendation is submitted for approval. TZR will not remove a functional requirement simply to lower the quoted price.

Get in Touch with Us

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