Nickel Plating Stainless Steel: Process, Adhesion Risks and Design Rules

Finishing

Anodized Aluminum

Anodized Aluminum: Tolerances, Alloys, and Production Limits

Anodized aluminum is created via an electrochemical process that converts the metal’s surface into a durable, non-conductive oxide layer. Integrated directly into the substrate, it cannot chip or peel, maximizing surface hardness and corrosion resistance while preserving tight dimensional tolerances.

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Surface Difference Between Anodizing and Powder Coating

Anodized vs Powder Coat: How to Choose for Metal Parts

Anodizing is an electrochemical process that forms a hard oxide layer on aluminum. It keeps a thin metallic finish and works well for precision parts, wear resistance, and tight assembly needs. Powder coating adds a cured coating layer on the metal surface. It offers wider color and texture options, better surface coverage, and is often used for sheet metal enclosures, brackets, and outdoor parts.

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How Shot Peening Improves Fatigue Resistance

Shot Peening for Metal Parts: Process, Benefits, and Risks

Shot peening is a cold-working process that improves fatigue life by striking the surface with small, round shot. These impacts induce controlled plastic deformation and form a compressive residual-stress layer. This layer helps slow crack growth and makes parts such as gears, springs, and shafts more durable.

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How Titanium Anodizing Creates Color Without Dyes

Titanium Anodizing: Color Control, Tolerance, and Process Limits

Titanium anodizing is an electrochemical process that thickens the natural oxide layer on titanium to create color through light interference, not dyes. It is used to improve surface identification, corrosion resistance, wear behavior, and appearance on medical, aerospace, industrial, and consumer titanium parts.

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What Hard Coat Anodizing Changes on an Aluminum Part

Hard Coat Anodizing: Uses, Limits, and Design Checks

Hard coat anodizing, or Type III anodizing, is an electrochemical process that converts the surface of aluminum into a thick, dense oxide layer. It is used to increase surface hardness, wear resistance, corrosion resistance, and electrical insulation, and it is typically thicker and more durable than standard Type II anodizing.

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